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QSoft is a software product to:
- Monitor manufacturing processes
- Measure the product quality
- Automize the test, repair and data collection actions
Spea QSoft is a software package aimed at electronic manufacturers and repair & maintenance centers. It enables to automize the data collection of manufacturing, testing, repair and check processes.
QSoft analyzes in real time data collected by processes and measurements performed on products. It provides statistics about processes productivity, effectiveness, faultiness, and about product quality.
QSoft is conceived to collect data of each single process automatically, clearly to the process itself, without interfering with the work stations productivity.
QSoft is conceived to be used in any work area where to collect and analyze processes data. Manufacturing areas, repair, maintenance, calibration centers, are some application examples.
Manufacturing
The manufacturing of components, sets and products are production areas where the ability to control the processes and the quality of the products and to execute their traceability in order to maximize the yield and to minimize the production costs is required.
Repair centers
Repair centers are the laboratoires where electronic boards, equipments or parts of them, or instruments are repaired. These laboratoires are typically part of industrial realities, as for example, in the automotive or Telecom field, or military and government corporations. They can also be part of companies of big dimensions operating internationally or of indepedent corporations repairing mobile phones, PC, etc.on behalf of a third party. The use of QSoft in repair centers is characterized by the traceability of the repaired parts and of every performed repair, by the data collection and analysis operations automation, by not using paper documents, by storing the repair experience on the PC.
Maintenance centers
QSoft enables the internal maintenance and Customer assistance centers to keep the traceability of each intervention and of each repair performed on the installed base.
Calibration centers
QSoft enables the calibration centers to keep the traceability of each calibration intervention performed on the installed base.
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RepairPack is an integrated software package based on expert system for the repair station automation.
The fault list, the suggestions of the likely causes and performed repairs (whether successfull or not) are displayed to the operator.
For every performed repair, the operator records data concerning the replaced parts and the process that caused the default. The expert system knowledge is automatically updated after the validation of a subsequent test.
The expert system analyses the fault through the learned experience, and suggests the operator the operations to perform.
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RepairPack makes use of the expert system to help the repair operator searching and detecting the fault. To do this, it needs to acquire knowledge, which derives from the experience learned during the performed repairs (whether successfull or not) and from the faults storage.
Main characteristics:
- Expert system
- Assisted paperless repair
- Fault graphic viewer
- Panels of boards repair
- Board layout viewer
- Net routing viewer
- Board image viewer
- Board electrical diagram viewer
- Repair history file
- False faults, rejects, pass forcing managing
- Customizable messages for repair operator
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InPack is an integrated software product for the manual test stations or test systems not by SPEA procedures automation.
InPack allows the manual test data entry and its storage in the database.
InPack can be used in visual check stations, testing of units or lots,intermediate pre-functional tests, final tests and quality sampled tests.
Main characteristics:
- Manual entry of: test results, faults, measurements
- Manual entry of production lo data
- Test data export on files in neutral format
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CheckPack is an integrated software product that enables to monitor the status of the processes executed on one unit. By specifying the unit serial number, CheckPack examines databank in real time, returning its status.
The examination is performed by keyboard, bar code reader, serial interface or network (TCP/IP protocol).
The result is supplied on video, parallel interface, serial interface or network (TCP/IP protocol).
It automatically controls the unit passing to next process:
- Previous processes with positive result: CheckPack authorizes the execution of the next process.
- Previous processes With negative result: CheckPack stops the proceeding to next process.
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Main characteristics:
- Unit processes status checker
- Pass status checker
- Status check for the authorization to perform the test
- Input : keyboard, bar code reader, serial interface, network (TCP/IP protocol)
- Output : video, parallel interface, serial interface, network (TCP/IP protocol)
PackingPack is an integrated software product for the automation of the finished goods packaging and consignment procedures.
It enables to check if the unit to be sent passed successfully all the test processes, it records the serial numbers of the units beeing part of a packet, the packets included in a box and so on.
It furthermore enables to print the declaration of conformity of the object to be sent.
Main characteristics:
- Editor of the packages arrangement.
- Pass unit checker.
- Packaging data registration.
- Conformity certificate printing
ReportPack is an integrated software product for the generation of reports containing statistical, of processes and products analysis information .
The typical analyses concern the products quality, defaults, yield, times and traceability.
ReportPack analyzes data and performs statistical calculations in real time, in order to have immediately available the information about different aspects as, for example production, productivity, faultiness, etc...
Main characteristics:
- Reports generation in Excel, HTML, XML, Text format
- Customizable report format
- Periodical planning of: Reports automatic generation, Reports printing, Reports email sending
ExplorePack is an integrated software product for the navigation among statistical reports.
It enables the analysis of data by entering into different detail levels under the assistance of the operator.
Main characteristics:
Navigation on statistical reports for:
- traceability
- failures analysis
- production analysis
- processes analysis
- stations analysis
WatchPack is an integrated software product for the production continuous monitoring, with video indication of the most significant statistical indicators of processes and production.
There are three main levels of the monitoring:
- single process
- work group or work area
- global
The analysis of the single process shows the operator the processing results trend, while the indicators related to the work group or work area supply an instrument for operators to control their own work.
In the same way, the global level analysis is useful for the entire production area. The indicators contain the productivity and product quality synthesis.
Main characteristics:
- Productivity indicators real time viewer.
- Quality indicators real time viewer.
- Alarm indicators.
- Editor for the indicators configuration
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LoadPack is an integrated software product for the automation of each single process data collection.
LoadPack performs the working processes data collection in real time, simultaneously with the processes execution.
In this way, data collection is performed without weighting on the cycle times and consequently on the production costs.
Data are available in real time for the immediate reaction on the processes causing defaults.
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Main characteristics:
Data collection from:
- SPEA Atos 2 test stations
- SPEA Atos 1 test stations
- Manual data entry stations
- Test stations not by SPEA with custom driver
- ASCII file in neutral format
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DbPack is a software product for the data bank managing and maintenance.
Main characteristics:
- Driver for the connection to SQL2000 database
- Driver for the connection to Msde2000 database
- Database automatic backup
- Database restoring
- Historical data filing
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PlantPack is an integrated software product that enables to describe the organization of the production plant, the cycles, the processes, the stations and the operators with their own authorizations and passwords.
Furthermore, it enables to edit customized dictionaries with the terminologies and the language the repair operator prefers.
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Main characteristics:
- Production plant configuration
- Dictionary of the types of fault
- Dictionary of the types of repair
- Dictionary of the manufacturers or suppliers
- Authorizations for the operators
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ProductPack is an integrated software product for the production lots coding.
The production lots have their own numbering determined by production organization, by Customer order or by production time.
The lots numbering can be manually introduced, read by a transfer file generated by the company information system or automatically generated through configurable algorithms.
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Main characteristics:
- Production lots register editor
- Automatic generation of the lot with configurable algorithm
- Data import from company information system
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